Welding Wire Size

Welding machines require their rated input voltage to maintain output welding amperage and duty cycles.

Welding wire size.

View the awg reference table below for dimensions and sizing of welding. Er70s 6 wire can provide better wetting at the weld toe when compared to an er70s 3 wire. Material thickness 024 030 035 045 030 035 045 24 gauge 025. A quality mig wire is critical in robotic welding applications.

As an example let s assume you have a 400 amp power source at 60 duty cycle and need a total combined length of electrode plus work cables of 100 feet. Awg sizes will have three numbers for example 2 awg 625 30 this means that the welding cable has a total cross sectional area of 2 awg and is made from 625 strands of 30 awg wire. Er70s 6 is also better for creating a smooth transition from the weld to the base metal also known as wash in or tie in. The welding cable size chart below includes the wire gauge length of the wire diameter weight technical details and color of available.

Other charts are available from cable manufacturers and welding reference books. I think it is the most versatile size wire to use as a welder. Check with your machine manufacturer for any information that may pertain to your welding system. Figure 5 is an example of a chart for selecting the proper welding cable size.

Welding cable size is measured by the american wire gauge awg standard. The 0 35 would be more suitable for thicknesses from 16 gauge up to inches. These charts show. The important specs to go by when choosing the appropriate wire that is suitable for your applications are the wire gauge amp voltage rating and the length needed.

For efficient performance the nfpa 70 national electrical code 210 19 a note 3 recommends branch circuits be sized to prevent voltage drops exceeding 3 percent. Better wash in may be a requirement in applications subject to fatigue.